Ford Mustang (1999-2004) Service Manual: Front Subframe - 3.8L Engine
Special Tool(s)
3-Bar Engine Support Kit 303-F072 | |
Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) (014- 00792) |
Removal and Installation
All vehicles
1. Remove the steering gear. For additional information, refer to Section.
2. Remove the lower control arms. For additional information, refer to Section.
Vehicles with convertible top
3. Remove the front subframe support. For additional information, refer to Subframe Support- Convertible in this section.
Vehicles with hard top
4. Remove the front subframe brace.
- Remove the bolts.
All vehicles
5. Lower the vehicle.
6. Install the special tool.
7. Install the special tool.
8. Install the special tool.
9. Raise and support the vehicle.
10. Remove the LH engine mount nut.
11. Remove the RH engine mount nut.
12. Lower the vehicle.
13. Using the special tool, raise and support the engine.
14. Raise the vehicle.
15. Support the front subframe.
16. Remove the four front subframe lower bolts.
17. Remove the four front subframe upper bolts.
18. NOTE: Two technicians are needed to carry out this step.
Lower and remove the front subframe.
19. To install, reverse the removal procedure.
Underbody Misalignment Check
Underbody Dimensions 1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...Front Subframe - 4.6L (2V) Engine
Special Tool(s) Support Bar, Engine 303-290-A Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Removal and Installation All vehicles 1. Remove the steering gear. For addit ...Other materials:
Air Conditioning Line (Peanut) Fitting
Disconnect
1. CAUTION: Support the female fitting with a wrench to prevent the
tubes from
twisting.
Remove the nut from the peanut fitting.
2. Pull the peanut fitting apart.
3. CAUTION: Do not use metal tools to remove the O-ring seal. They can
cause axi ...
Deactivation Procedure
WARNING: If the supplemental restraint system (SRS) is being serviced,
the system must
be deactivated and restraint system diagnostic tools must be installed. Refer to
Air Bag
Supplemental Restraint System (SRS) in this section.
The air bag restraint system ...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sma ...