Ford Mustang (1999-2004) Service Manual: Heating and Defrosting
The heating and defrosting system has the following features:
- Controls the temperature and, during A/C operation, reduces the relative humidity of the air inside the vehicle.
- Delivers heated or cooled air to maintain the vehicle interior temperature and comfort level.
- Controls the A/C blower motor speed.
- Cooling or heating can be adjusted to maintain the desired temperature.
- System uses a reheat method to provide conditioned air to the passenger compartment.
- The blower motor (19805) draws outside air through the air inlet duct from just below the windshield during all system operations except for MAX A/C cooling (when recirculated air is used).
- All airflow from the blower motor passes through the A/C evaporator core (19860).
- The temperature is then regulated by reheating a portion of the air and blending it with the remaining cool air to the desired temperature.
- The temperature blending is varied by the air temperature control door, which regulates the amount of air that flows through and around the heater core (18476), where it is then mixed and distributed.
Heater Core

The heater core (18476) consists of fins and tubes arranged to extract heat from the engine coolant and transfer it to air passing through the heater core.
Blower Motor

The A/C blower motor (19805 ) pulls air from the air inlet and forces it into the plenum assembly where it is mixed and distributed.
Heater Hoses

NOTE: The heater water hoses connect to the heater core using quick disconnect couplers. The couplers are an integral part of the hose assemblies and cannot be separately serviced.
The heater water hoses (18472) provide a flexible connection between the engine and cooling system allowing hot water to travel from the engine to the heater core.
Heating and Ventilation
General Specifications
Torque Specifications
...
Blower Motor
Removal
1. Disconnect the jumper wire.
2. Disconnect the main harness.
3. Remove the screws.
4. Separate the cover from the motor.
5. Separate the motor from the housing.
6. Disconnect the j ...
Other materials:
Removal
1. Remove the roller followers. For additional information, refer to Roller
Followers in this section.
2. Remove the LH timing chain for the LH side and both timing chains for the RH
side. For
additional information, refer to Timing Drive Components in this ...
Disassembly
1. NOTE: The index mark on the output shaft must be aligned with the
index mark on the output
shaft ring gear during the assembly procedure.
Remove the ring gear snap ring.
2. Separate the ring gear and output shaft.
3. Remove the three output shaft seal ...
Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector
information.
Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and
connector information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalen ...
