Ford Mustang (1999-2004) Service Manual: Heating and Defrosting

The heating and defrosting system has the following features:

  • Controls the temperature and, during A/C operation, reduces the relative humidity of the air inside the vehicle.
  • Delivers heated or cooled air to maintain the vehicle interior temperature and comfort level.
  • Controls the A/C blower motor speed.
  • Cooling or heating can be adjusted to maintain the desired temperature.
  • System uses a reheat method to provide conditioned air to the passenger compartment.
  • The blower motor (19805) draws outside air through the air inlet duct from just below the windshield during all system operations except for MAX A/C cooling (when recirculated air is used).
  • All airflow from the blower motor passes through the A/C evaporator core (19860).
  • The temperature is then regulated by reheating a portion of the air and blending it with the remaining cool air to the desired temperature.
  • The temperature blending is varied by the air temperature control door, which regulates the amount of air that flows through and around the heater core (18476), where it is then mixed and distributed.

Heater Core

Heater Core

The heater core (18476) consists of fins and tubes arranged to extract heat from the engine coolant and transfer it to air passing through the heater core.

Blower Motor

Blower Motor

The A/C blower motor (19805 ) pulls air from the air inlet and forces it into the plenum assembly where it is mixed and distributed.

Heater Hoses

Heater Hoses

NOTE: The heater water hoses connect to the heater core using quick disconnect couplers. The couplers are an integral part of the hose assemblies and cannot be separately serviced.

The heater water hoses (18472) provide a flexible connection between the engine and cooling system allowing hot water to travel from the engine to the heater core.

    Heating and Ventilation
    General Specifications Torque Specifications ...

    Blower Motor
    Removal 1. Disconnect the jumper wire. 2. Disconnect the main harness. 3. Remove the screws. 4. Separate the cover from the motor. 5. Separate the motor from the housing. 6. Disconnect the j ...

    Other materials:

    Parking brake
    WARNING: If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your authorized dealer as soon as possible. WARNING: Always set the parking brake fully and make sure that the transmis ...

    Latch - Front Seat Backrest
    Removal NOTE: The power seat backrest adjuster assembly must be installed as a new unit. Repair of the power seat backrest adjuster assembly components is not acceptable and should not be attempted. 1. Remove the two screws and the seat backrest latch ...

    Power windows
    WARNING: Do not leave children unattended in your vehicle and do not let children play with the power windows. They may seriously injure themselves. WARNING: When closing the power windows, you should verify they are free of obstructions and make sure that chi ...