Ford Mustang (1999-2004) Service Manual: Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical and electrical damage.
Visual Inspection Chart
Mechanical | Electrical |
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3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
4. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
- check that the program card is correctly installed.
- check the connections to the vehicle.
- check the ignition switch position.
5. If the diagnostic tool still does not power up, refer to the diagnostic tool operating manual.
6. Carry out the DATA LINK DIAGNOSTICS test. If the diagnostic tool responds with:
- CKT914, CKT915 OR CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section.
- NO RESP/NOT EQUIP for the instrument cluster, Go To Pinpoint Test A or for the generic electronic module (GEM), Go To Pinpoint Test W .
- SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out the self-test diagnostics for the instrument cluster or the GEM.
7. If the DTCs retrieved are related to the concern, go to the Instrument Cluster Diagnostic Trouble Code (DTC) Index or the GEM Diagnostic Trouble Code Index to continue diagnostics.
8. If no DTCs related to the concern are retrieved, proceed to the Symptom Chart to continue diagnostics.
Instrument Cluster Replacement
When it is necessary to install a new instrument cluster, contact the
Instrument Cluster Program.
Gauge Indication Systems
Tachometer
Engine rpm information is relayed to the instrument cluster f ...
Instrument Cluster Self-Diagnostic Mode
To enter the instrument cluster self-diagnostic mode, press and hold the
instrument cluster
SELECT/RESET button, turn the ignition switch to the RUN position, and then
continue pressing the
SELE ...
Other materials:
Accelerator Pedal and Shaft
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Remove the accelerator pedal and shaft.
Remove the nuts.
Remove the accelerator pedal and shaft.
3. To install, reverse the removal pro ...
Engine Coolant Temperature (ECT) Sensor - Cobra
Material
Item
Specification
Pipe Sealant with Teflon
D8AZ-19554-A
WSK-M2G350-A2
Removal and Installation
1. Partially drain the engine cooling system. For additional
information, refer to Section.
2. Disconnect the engine coolant te ...
Oil Filter Adapter
Material
Item
Specification
Super Premium SAE 5W-20
Motor Oil
XO-5W20 QSP or equivalent
WSS-M2C153-
H
Premium Engine Coolant
VC-4A (In Canada CXC-10; In
Oregon VC-5) or equivalent
ESE-M97B44-
A
Removal and Installation
1. ...