Ford Mustang (1999-2004) Service Manual: Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.
Visual Inspection Chart
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Mechanical |
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3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.
4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .
Engine (Diagnosis and Testing)
Special Tool(s)
Commercially Available
Leakdown Tester
Quick Disconnect Compression
Tester
134-R0212 or equivalent
Dial Indicator Gauge Adapter
303-007 (TOOL-6565-AB) ...
Symptom Chart
Condition
Possible Sources
Action
Difficult
starting
Damaged ignition
system.
Damaged fuel
system.
Damaged starting
system.
Damaged charging
...
Other materials:
Reservoir - CIII Pump
Removal
1. Remove the bolts.
2. Disconnect the power steering hoses. Remove the reservoir.
Installation
1. To install, reverse the removal procedure.
2. Fill and leak check the power steering system. ...
Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: Crankshaft main bearing journals must be within specifications
before checking journal
clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
...
Safety Belt Tongue Rotated on Belt
1. Grasp the belt tongue and pull the belt webbing down to form a loop
through the upper (longer
and narrower) slot in the tongue.
2. Rotate and fold the belt webbing over itself within the slot to remove the
twist.
3. Pull the excess belt webbing back th ...
