Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Installation
    All vehicles CAUTION: After installing the urethane installed windshield, the vehicle should not be driven until the urethane adhesive has cured. The curing time at temperatures above 13C (55 F) and relative humidity above 50% is 12-24 hours (Refer ...

    Pinpoint Tests
    PINPOINT TEST A: THE BRAKES PULL OR DRIFT Test Step Result / Action to Take A1 CHECK THE TIRES YesGO to A2 . No CORRECT as necessary. RETEST for normal operation. NOTE: Check tire pressure with the brakes off. Check tires for u ...

    Utilizing the mediation or arbitration program (Canada only)
    This pertains to vehicles delivered to authorized Canadian dealers. In those cases, where you continue to feel that the efforts by Ford of Canada and the authorized dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of ...