Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance. 1. Remove the connecting rod bearing cap. 2. ...

    Oil Filter Adapter
    Removal 1. Drain the cooling system. For additional information, refer to Section. 2. Disconnect the lower radiator hose. 3. Raise the vehicle. For additional information, refer to Section. 4. Drain the engine oil. 5. Remove the oil filter adapter. 1. ...

    Engine Component View
    Cylinder Heads and Valve Train Components   Engine Front Cover Components   Engine Components   Cylinder Block and Lower End Components   Engine (DIAGNOSIS AND TESTING) Refer to Section for basic mechanical concerns or refer ...