Ford Mustang (1999-2004) Service Manual: Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.
Visual Inspection Chart
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Mechanical |
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3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.
4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .
Engine (Diagnosis and Testing)
Special Tool(s)
Commercially Available
Leakdown Tester
Quick Disconnect Compression
Tester
134-R0212 or equivalent
Dial Indicator Gauge Adapter
303-007 (TOOL-6565-AB) ...
Symptom Chart
Condition
Possible Sources
Action
Difficult
starting
Damaged ignition
system.
Damaged fuel
system.
Damaged starting
system.
Damaged charging
...
Other materials:
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange splines.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...
Driver and passenger airbags
WARNING: Never place your arm or any objects over an airbag
module. Placing your arm over a deploying airbag can result in
serious arm fractures or other injuries. Objects placed on or over the
airbag inflation area may cause those objects to be propelled by t ...
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of mechanical and electrical damage.
Visual Inspection Chart
Mechanical
Electrical
Fuel tank
Engine coolant level
Accessory drive belt
Engine oil level
Par ...
