Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Camshaft Lobe Lift
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Use a Dial Indicator Gauge with Holding Fixture to measure camshaft intake/exhaust lobe lift. Rotate the camshaft and subtract the lowest ...

    Cylinder Head
    Special Tool(s) Compressor, Valve Spring (Exhaust Side) 303-567 (T97P-6565-AH) Compressor, Valve Spring (Intake Side) 303-452 (T93P-6565-AR) Holding Tool, Camshaft 303-446 (T93P-6256-AHR) Compressor, ...

    Handle - Interior Door
    Removal 1. Remove the door trim panel (23942). For additional information, refer to Section. 2. Remove the rivet. 3. Remove the cable clip. 4. Release the cable housing from the interior handle. 5. Release the actuating cable from the interior ha ...