Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Exhaust Manifold - Inspection
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing -Inspection 1. Inspect bearings for the following defects. P ...

    Steering Wheel
    Adjusting the steering wheel WARNING: Do not adjust the steering wheel when your vehicle is moving. Note: Make sure that you are sitting in the correct position. See Sitting in the Correct Position in the Seats chapter. 1. Unlock the steering column. 2. Adju ...

    Accelerator Cable - 3.8L
    Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm. 2. Remove the bolts retaining the accelerator cable to the dash panel. 3. Disconnect the accelerator cable from the throttle body by rotating ...