Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent meeting Ford specification WSP-M2C197-A. 2. Lub ...

    Front Bumper
    Special Tool(s) Heavy-Duty Riveter 501-D011 (D80L-23200-A) Removal and Installation All vehicles except Cobra 1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this section. Cobra 2. Remove the charge ...

    Battery Cables
    Removal WARNING: Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When charging or working near a battery, always shield your face an ...