Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Countershaft Bearing
    Special Tool(s) Bearing Replacer 308-061 (T77J-7025-L) Front Bearing Replacer 308-062 (T77J-7025-M) Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) Pinion Bearing Cone Remover 205-D002 (D79L-4621 ...

    Exhaust Manifold - Inspection
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing -Inspection 1. Inspect bearings for the following defects. P ...

    Brake System (Description and Operation)
    Component Locations +   The vehicle is equipped with a vacuum-assisted or a hydro-boost power braking system. The braking system is a front-to-rear split hydraulic system. The front wheel brakes utilize a dual piston brake caliper and disc brake sy ...