Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Special Operating Condition Requirements
    When towing a trailer or using a camper or car-top carrier: Change engine oil and install a new oil filter every 4,800 km (3,000 miles) or 3 months. Change transfer case fluid every 96,000 km (60,000 miles). Change manual transmission fluid as required. ...

    Reservoir - CIII Pump
    Removal 1. Remove the bolts. 2. Disconnect the power steering hoses. Remove the reservoir. Installation 1. To install, reverse the removal procedure. 2. Fill and leak check the power steering system. ...

    Installation
    All vehicles 1. Using the special tools, install the crankshaft rear oil seal. Lubricate the oil seal using clean engine oil. 2. Using the special tool, install the crankshaft oil slinger. Manual transmission vehicles 3. Install the flywheel. For additi ...