Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Oil Pump Screen and Pickup Tube
    Removal and Installation 1. Remove the oil pan (6675). For additional information, refer to Oil Pan in this section. 2. Remove the oil pump screen cover and tube (6622) and discard the gasket. 1. Remove the nut. 2. Remove the two bolts. 3. Remov ...

    Installation
    1. Using the special tools, install the new intake valve stem seals. 2. Using the special tools, install the new exhaust valve stem seals. 3. Install the Valve Spring Compressor Spacer between the valve spring coils to protect the intake valve stem seal f ...

    Instrument Panel and Console
    Torque Specifications Instrument Panel The instrument panel consists of the following components: instrument cluster instrument panel finish panels audio unit A/C controls glove compartment door passenger air bag module glove compart ...