Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Tracing Powder
    Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment ...

    Electronic Engine Controls - Cobra
    Most of the Cobra engine electronic controls are similar to that of the non-supercharged 4.6L (2V) engine. These components are as follows: Crankshaft position (CKP) sensor Throttle position (TP) sensor Idle air control (IAC) valve Mass air ...

    Cylinder Heads (Removal)
    Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Remover, Crankshaft Front Oil Seal 303-107 (T74P-6700-A) Engine Lift Bracket Set 303-DS086 (D93P-6001-A) Compressor, Valve Sprin ...