Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Torque Converter Turbine to Pump Stator Interference Check
    1. NOTE: Front pump support may remain in front pump support and gear during this test. Position the torque converter with the pump drive up. 2. Install the front pump support to engage the mating splines of the front pump support shaft on the torque convert ...

    Air Conditioning (A/C) System Recovery, Evacuation and Charging
    Special Tool(s) R-134a A/C Refrigerant Center 176-00002 or equivalent R-134a A/C Refrigerant Center 023-00153 or equivalent R-134a Manifold Gauge Set 176-R032A or equivalent 1.2 CFM Vacuum Pump 023-00162 o ...

    Installation
    1. Install the upper arm and bushing to the mounting bracket. 1. Position the arm and bushing. 2. Install a new nut and bolt. Do not tighten at this time. 2. Connect the upper arm and bushing to the axle. 1. Position the arm and bushing. 2. Install a ...