Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Water Bypass Hose - 3.8L
    Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section. 2. Remove the bypass hose. 3. To install, reverse the removal procedure. 4. Fill and bleed the co ...

    Camshaft End Play - Push Rod Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the valve tappets. Refer to the appropriate section in Group 303 for the procedure. 2. Use a Dial Indicator Gauge with Holding Fixture ...

    Assembly
    1. Install the new O-ring. 2. Assemble the gear shifter forks. 1. Install the gear shift plate into the gear shifter fork. 2. Install the gear shift fork inserts. 3. NOTE: Position the narrow side of the C-shaped gear selector interlock sleeve in ...