Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Sensing system
    WARNING: To help avoid personal injury, please read and understand the limitations of the system as contained in this section. Sensing is only an aid for some (generally large and fixed) objects when moving in reverse on a flat surface at parking speeds. Traf ...

    Crankshaft Pulley
    Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or eq ...

    Installation
    1. Install the bushings, if removed. 2. Using the transmission jack, raise the rear axle assembly into position. 3. Install the bolts and nuts. 4. Install the bolts. 5. CAUTION: Align the index-marks. CAUTION: Install the driveshaft with new bolts. If ...