Ford Mustang (1999-2004) Service Manual: Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.
Visual Inspection Chart
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Mechanical |
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3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.
4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .
Engine (Diagnosis and Testing)
Special Tool(s)
Commercially Available
Leakdown Tester
Quick Disconnect Compression
Tester
134-R0212 or equivalent
Dial Indicator Gauge Adapter
303-007 (TOOL-6565-AB) ...
Symptom Chart
Condition
Possible Sources
Action
Difficult
starting
Damaged ignition
system.
Damaged fuel
system.
Damaged starting
system.
Damaged charging
...
Other materials:
Piston - Pin Diameter
1. Measure the piston pin diameter in two directions at the points shown.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of specification, install new components as necessary. Refer
...
Camshaft Journal - Clearance, Plastigage Method
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The camshaft journals must meet specifications before checking
camshaft journal clearance.
1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer ...
Gear (Removal and Installation)
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
Equivalent
Tie Rod End Remover
211-001 (TOOL-3290-D)
Removal
1. Turn the steering wheel as necessary to position the wheels in the
straight-ahead position. Do
not loc ...
