Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify the customer concern by operating the engine to duplicate the condition.

2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart.

Visual Inspection Chart

Mechanical

  • Engine coolant leaks
  • Engine oil leaks
  • Fuel leaks
  • Damaged or severely worn parts
  • Loose mounting bolts, studs and nuts

3. If the inspection reveals obvious concerns that can be readily identified, repair as necessary.

4. If the concerns remain after the inspection, determine the symptoms. GO to Symptom Chart .

    Engine (Diagnosis and Testing)
    Special Tool(s) Commercially Available Leakdown Tester Quick Disconnect Compression Tester 134-R0212 or equivalent Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) ...

    Symptom Chart
    Condition Possible Sources Action Difficult starting Damaged ignition system. Damaged fuel system. Damaged starting system. Damaged charging ...

    Other materials:

    Engine (Installation)
    Special Tool(s) Heavy Duty Floor Crane 014-00071 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...

    Removal
    All vehicles 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the Hydro-Boost brake booster. For additional information, refer to Section.. 3. Raise and support the vehicle. For additional information, refer to Section ...

    Installation
    1. NOTE: LH shown; RH similar. Install the camshafts. Lubricate the camshafts with clean engine oil. 2. Install the camshaft bearing cap assemblies and tighten the bolts in the sequence shown. 3. Install the bolts. 4. CAUTION: Timing marks must be a ...