Ford Mustang (1999-2004) Service Manual: Engine (Diagnosis and Testing)
Special Tool(s)
 |
Commercially Available Leakdown Tester |
 |
Quick Disconnect Compression Tester 134-R0212 or equivalent |
 |
Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) or equivalent |
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Engine Cylinder Leak Detection/Air Pressurization Kit 014-00708 or equivalent |
 |
Oil Pressure Gauge 303-088 (T73L-6600-A) |
 |
UV Leak Detector Kit 164-R0756 or equivalent |
 |
Vacuum/Pressure Tester 164-R0253 or equivalent |
Material
Engine System - General Information
General Specifications
Engine
NOTE: This section contains information, steps and procedures that may
not be specific to your
engine.
This section covers general procedures and diagnosis and testin ...
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Ch ...
Other materials:
Transmission Fluid Cooler
CAUTION: Whenever a transmission has been disassembled to install
new parts, the
cooler bypass valve (CBV), all transmission fluid coolers (in tank and
auxiliary) and
transmission fluid cooler lines must be cleaned and backflushed. Use a
suitable the t ...
Pinpoint Tests
CAUTION: Be careful when probing the CJB, battery junction box (BJB)
or any
connectors. Damage will result to the connector receptacle if the probe or
terminal being used
is too large.
CAUTION: Electronic modules are sensitive to static electrical char ...
Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: Crankshaft main bearing journals must be within specifications
before checking journal
clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
...
