Ford Mustang (1999-2004) Service Manual: Engine (Diagnosis and Testing)
Special Tool(s)
 |
Commercially Available Leakdown Tester |
 |
Quick Disconnect Compression Tester 134-R0212 or equivalent |
 |
Dial Indicator Gauge Adapter 303-007 (TOOL-6565-AB) or equivalent |
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Engine Cylinder Leak Detection/Air Pressurization Kit 014-00708 or equivalent |
 |
Oil Pressure Gauge 303-088 (T73L-6600-A) |
 |
UV Leak Detector Kit 164-R0756 or equivalent |
 |
Vacuum/Pressure Tester 164-R0253 or equivalent |
Material
Engine System - General Information
General Specifications
Engine
NOTE: This section contains information, steps and procedures that may
not be specific to your
engine.
This section covers general procedures and diagnosis and testin ...
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Ch ...
Other materials:
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Support the shift rail to prevent damage to the parts.
Positio ...
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
1. Mark the position of the front door hinges to the front ...
