Ford Mustang (1999-2004) Service Manual: Installation

1. Install the lower intake manifold gaskets.

Intake Manifold - Lower

2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.

3. Install the intake manifold fasteners and tighten in the sequence shown.

Intake Manifold - Lower

4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.

Intake Manifold - Lower

5. Connect the eight fuel injector electrical connectors.

Intake Manifold - Lower

6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.

Intake Manifold - Lower

7. Install the generator. For additional information, refer to Section .

8. Install the coolant bypass tube. For additional information, refer to Section.

9. Connect the fuel line. For additional information, refer to Section.

10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

    Removal
    1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section. 2. Disconnect the fuel line. For additional information, refer to Section. 3. Remove ...

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Other materials:

    Rear Disc Brake (Description and Operation)
    WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persist ...

    Gear (Disassembly and Assembly)
    Special Tool(s) Head Mounting Fixture 303-D041 (D83L-500-B1) or Equivalent Inner Tie Rod Socket Tool 211-D025 (D90P-3290-A) or Equivalent Steering Gear Holding Fixture 211-D011 (D87P-3504-B) or Equivalent Material ...

    Adjusting the headlamps
    The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident, an authorized dealer should check the alignment of your headlamps. Vertical Aim Adjustment 1. Park the vehicle directly in front of a wall or scre ...