Ford Mustang (1999-2004) Service Manual: Installation
1. Install the lower intake manifold gaskets.
2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.
3. Install the intake manifold fasteners and tighten in the sequence shown.
4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.
5. Connect the eight fuel injector electrical connectors.
6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.
7. Install the generator. For additional information, refer to Section .
8. Install the coolant bypass tube. For additional information, refer to Section.
9. Connect the fuel line. For additional information, refer to Section.
10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.
Removal
1. Remove the upper intake manifold. For additional information, refer to
Intake Manifold-Upper
in this section.
2. Disconnect the fuel line. For additional information, refer to Section.
3. Remove ...
Valve Cover RH
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-
A
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-
A4
...
Other materials:
Checks and Services
Certain basic maintenance checks and inspections should be carried out at
specified intervals. Any
recognized adverse condition should be corrected as soon as possible.
Maximum Oil Change Interval (Normal Schedule)
8,000 km (5,000 miles) or 6 months, whiche ...
Component Tests
Drive Belt Noise/Flutter
Drive belt chirp occurs due to pulley misalignment or excessive pulley runout.
It can be the result of a
damaged pulley or an incorrectly aligned pulley.
To correct, determine the area where the noise comes from. Check each of the
p ...
Cylinder Head Temperature (CHT) Sensor - 3.8L
Removal
1. Disconnect the battery ground cable. For additional information
refer to Section.
2. Disconnect the cylinder head temperature sensor connector.
3. Remove the CHT sensor.
Installation
1. To install, reverse the removal procedure. ...