Ford Mustang (1999-2004) Service Manual: Installation
1. Install the lower intake manifold gaskets.
2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.
3. Install the intake manifold fasteners and tighten in the sequence shown.
4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.
5. Connect the eight fuel injector electrical connectors.
6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.
7. Install the generator. For additional information, refer to Section .
8. Install the coolant bypass tube. For additional information, refer to Section.
9. Connect the fuel line. For additional information, refer to Section.
10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.
Removal
1. Remove the upper intake manifold. For additional information, refer to
Intake Manifold-Upper
in this section.
2. Disconnect the fuel line. For additional information, refer to Section.
3. Remove ...
Valve Cover RH
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-
A
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-
A4
...
Other materials:
Piston
Special Tool(s)
Piston Pin Tool or equivalent
303-D034 (D81L-6135-A)
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disassembly
1. Using the special tool, ...
Contaminated Refrigerant Handling
1. CAUTION: If contaminated refrigerant is detected, DO NOT recover the
refrigerant
into your recovery/recycling equipment.
Recover the contaminated refrigerant using suitable recovery-only equipment
designed for
capturing and storing contaminated refrigeran ...
Canister Vent Solenoid Closing Procedure
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
CAUTION: The canister vent solenoid must not be energized for more than
nine minutes
at one time. Once the ...
