Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

2. Disconnect the fuel line. For additional information, refer to Section.

3. Remove the coolant by-pass tube. For additional information, refer to Section.

4. Remove the generator. For additional information, refer to Section.

5. Disconnect the electrical connector and the vacuum line from the fuel pressure sensor.

Intake Manifold - Lower

6. Disconnect the eight fuel injector electrical connectors.

Intake Manifold - Lower

7. Separate the fuel charging wiring harness from the fuel injection supply manifold studs in three places.

Intake Manifold - Lower

8. Remove the ten bolts in the sequence shown and raise the lower intake manifold slightly.

Intake Manifold - Lower

9. Disconnect the fuel charging wiring harness from the rear of the lower intake manifold and remove the manifold.

10. Remove the intake manifold gaskets.

  • Clean and inspect the sealing surfaces.

Intake Manifold - Lower

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Installation
    1. Install the lower intake manifold gaskets. 2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold. 3. Install the intake manifold fastener ...

    Other materials:

    Key Programming - Erase All Key Codes and Program Two Keys
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052 or equivalent diagnostic tool NOTE: This procedure is used when a customer needs keys programmed into the system and does not have ...

    Dual Converter Y-Pipe - 3.8L
    Removal NOTE: The RH and LH catalytic converters are serviceable separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing the exhaust system or removing exhaust components, disconnect all heated o ...

    Register - LH
    Removal 1. Remove the instrument panel steering column cover bolts. 2. Unsnap and remove the instrument panel steering column cover. 3. Remove the bolts and the steering column reinforcement. 4. Remove the screws. 5. Remove the register. Installation ...