Ford Mustang (1999-2004) Service Manual: Push Rods - Inspection
1. CAUTION: Do not attempt to straighten push rods.
Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate section in Group 303 for the procedure.
- The push rods can be checked for straightness while they are installed in the engine by rotating them with the valve closed.
- They also can be checked using a Dial Indicator with Bracketry.
2. If the push rod is bent beyond specifications, install a new push rod. Refer to the appropriate section in Group 303 for the procedure.
Camshaft Journal -Diameter
1. Measure each camshaft journal diameter in two directions.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.
Camshaft Journal -Clearance, Push Rod Engines, Micrometer Method
1. NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance.
Measure each camshaft bearing (6261) in two directions.
- Subtract the camshaft journal diameter from the camshaft bearing diameter.
Rocker Arms - Inspection
CAUTION: Do not attempt to true surfaces by grinding. Check the
rocker arm pad, side
rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker
arm seat bolt for
stripped or bro ...
Camshaft Journal - Clearance, Plastigage Method
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The camshaft journals must meet specifications before checking
camshaft journal clearance.
1. Remove the camsh ...
Other materials:
Pump - CIII
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
equivalent
Removal and Installation
1. Remove the pulley. For additional information, refer to Pulley-CIII Pump
in this section.
2. Remove the bolt and bracket.
3. Disconn ...
Installation
1. Position the side rail and install the bolts.
2. NOTE: Tighten the bottom bolt first.
Connect the mounting bracket and install the bolts.
3. NOTE: Line up the marks in the number four bow.
Tighten the bolt.
4. Connect the number two and number three ...
Fuel Injection Supply Manifold and Fuel Injector
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel relat ...