Ford Mustang (1999-2004) Service Manual: Push Rods - Inspection
1. CAUTION: Do not attempt to straighten push rods.
Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate section in Group 303 for the procedure.
- The push rods can be checked for straightness while they are installed in the engine by rotating them with the valve closed.
- They also can be checked using a Dial Indicator with Bracketry.

2. If the push rod is bent beyond specifications, install a new push rod. Refer to the appropriate section in Group 303 for the procedure.
Camshaft Journal -Diameter
1. Measure each camshaft journal diameter in two directions.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Camshaft Journal -Clearance, Push Rod Engines, Micrometer Method
1. NOTE: The camshaft journals must meet specifications before checking camshaft journal clearance.
Measure each camshaft bearing (6261) in two directions.
- Subtract the camshaft journal diameter from the camshaft bearing diameter.

Rocker Arms - Inspection
CAUTION: Do not attempt to true surfaces by grinding. Check the
rocker arm pad, side
rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker
arm seat bolt for
stripped or bro ...
Camshaft Journal - Clearance, Plastigage Method
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The camshaft journals must meet specifications before checking
camshaft journal clearance.
1. Remove the camsh ...
Other materials:
Generator and Regulator
General Specifications
Torque Specifications
Generator
The charging system consists of the:
generator (GEN)
internal voltage regulator
The generator has an internal voltage regulator that is not installed
separately. The generator and
v ...
Pinpoint Tests
PINPOINT TEST P1464: DTC P1464: A/C DEMAND OUT OF SELFTEST
RANGE
Test Step
Result / Action to Take
P14641 RECHECK FOR THE DTC
YesGO to P14642 .
No
The system is functioning
correctly. This DTC will set if the
A/C is turned on when carryi ...
Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from
the exterior. A broken grid wire
will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The
indicator light should
co ...
