Ford Mustang (1999-2004) Service Manual: Rocker Arms - Inspection

CAUTION: Do not attempt to true surfaces by grinding. Check the rocker arm pad, side rails and seat for excessive wear, cracks, nicks or burrs. Check the rocker arm seat bolt for stripped or broken threads. Install new components as ncessary or possible damage may occur.

1. Inspect the rocker arm push rod bore for nicks, scratches, scores or scuffs. Install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Rocker Arms -Inspection

2. Inspect the pad at the valve end of the rocker arm for indications of scuffing or abnormal wear. If the pad is grooved, install a new rocker arm. Refer to the appropriate section in Group 303 for the procedure.

Push Rods - Cleaning

1. Clean the push rods (6565) in a suitable solvent. Blow out the oil passage in the push rods with compressed air.

    Sprockets
    1. WARNING: To avoid the possibility of personal injury or damage to the vehicle, do not operate the engine with the hood open until the fan blade has been examined for possible cracks and separ ...

    Push Rods - Inspection
    1. CAUTION: Do not attempt to straighten push rods. Check the ends of the push rods for nicks, grooves, roughness or excessive wear. Install new push rods as necessary. Refer to the appropriate se ...

    Other materials:

    Transmission Fluid Cooler
    CAUTION: Whenever a transmission has been disassembled to install new parts, the cooler bypass valve (CBV), all transmission fluid coolers (in tank and auxiliary) and transmission fluid cooler lines must be cleaned and backflushed. Use a suitable the t ...

    Valve Spring Strength
    Special Tool(s) Pressure Gauge, Valve/Clutch Spring 303-006 (TOOL-6513-DD) or equivalent 1. Use a Valve/Clutch Spring Pressure Gauge to check the valve spring for correct strength at the specified valve spring length. Refer to the appr ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel- ...