Ford Mustang (1999-2004) Service Manual: Removal
1. Raise and support the vehicle.
2. Remove the rear wheel and tire assemblies.
3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment.
CAUTION: Do not allow the calipers to hang from the brake hoses.
Remove the rear brake caliper and support bracket from the knuckle as an assembly. Wire the caliper and support bracket assembly out of the way.
4. CAUTION: Index-mark the driveshaft flange and rear axle pinion flange (4851) to maintain initial balance during installation.
CAUTION: The driveshaft centering socket yoke fits tightly on the rear axle pinion flange pilot. Never hammer on the driveshaft (4602) or any of its components to disconnect the yoke from the flange. Pry only in the area shown, with a suitable tool, to disconnect the yoke from the flange.
Disconnect and position the driveshaft out of the way.
5. Install an Nm (inch/pound) torque wrench on the nut and record the torque necessary to maintain rotation of the drive pinion gear through several revolutions.
6. CAUTION: After removing the nut, discard it. Use a new nut for installation.
Use the special tool to hold the rear axle pinion flange while removing the nut.
7. Index-mark the rear axle pinion flange and drive pinion gear stem to maintain initial balance during installation.
8. Using the special tool, remove the rear axle pinion flange.
Drive Pinion Flange
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Holding Fixture, Drive Pinion
Flange
205-126 (T78P-4851-A)
Installer, Drive Pinion Flange
205-002 ...
Installation
1. Inspect the rear axle pinion flange seal journal for rust, nicks, and
scratches prior to installing
the flange. Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the rear ...
Other materials:
Lifting
CAUTION: Do not allow the lift adapters to contact the steering
linkage, suspension arms,
stabilizer arms, or to compress the lower suspension arm stabilizer bar
insulator (5493).
Damage to the suspension, exhaust and steering linkage components may occur i ...
Pedal and Bracket
Removal
1. Disconnect the battery ground cable (14301).
2. Remove the stoplight switch retaining pin.
3. Slide the stoplight switch (13480) and booster push rod from the brake
pedal pin.
4. Remove the brake pedal bracket retaining bolt.
5. Remove the ...
Stabilizer Bar
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number must be installed if installation becomes nec ...