Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Drain the engine cooling system. For additional information, refer to Section .

3. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section.

4. Remove the water pump pulley.

Engine Front Cover

5. Remove the retainers and position the power steering pump aside.

Engine Front Cover

6. Disconnect the exhaust gas recirculation (EGR) tube.

Engine Front Cover

7. Disconnect the upper radiator hose and the bypass hose.

Engine Front Cover

8. Remove the camshaft position (CMP) sensor.

Engine Front Cover

9. Remove the heater water outlet tube. For additional information, refer to Section.

10. Remove the camshaft synchronizer assembly.

Engine Front Cover

11. Disconnect the lower radiator hose.

Engine Front Cover

12. Disconnect the crankshaft position sensor electrical connector.

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13. Remove the wiring harness pin-type retainer.

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14. Remove the oil filter.

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15. Remove the retainers and the water pump.

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16. CAUTION: The cap screw is hidden; make sure to remove it or the engine front cover will be damaged.

NOTE: Record the location, type and size of the fasteners.

Remove the engine front cover.

  • Slide the engine front cover off the two dowels.
  • Remove and discard the engine front cover gasket.

Engine Front Cover

    Engine Front Cover
    Material ...

    Installation
    1. CAUTION: In order to prevent foreign material from contaminating the engine block or the engine front cover it is necessary to seal the coolant and oil passages of both components. Failure to ...

    Other materials:

    Pinpoint Test O: DTC B1870 - Air Bag Indicator Shorted to Battery
    Normal Operation The air bag indicator is designed to illuminate for 6 (+/-2) seconds when the ignition switch is turned to the RUN position. This initial 6 seconds of illumination is considered normal operation and is called proveout of the air ba ...

    Pinpoint Test H: LFC 32/DTC B1932 - Driver Air Bag Circuit Resistance High
    Normal Operation The restraints control module (RCM) monitors the resistance for the driver air bag ignitor by measuring the resistance between pins 3 and 4. If the RCM detects high resistance between these pins, it will store a diagnostic trouble code ...

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for signs of heat damage. Inspect the bearings, bearing cups a ...