Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery negative cable.
2. Drain the engine cooling system.
3. Remove the RH exhaust manifold. For additional information, refer to Exhaust Manifold RH in this section.
4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.
5. Remove the push rods. For additional information, refer to Push Rod in this section.
6. Remove the drive belt.
7. Disconnect the A/C manifold and tube assembly.
8. Disconnect the A/C compressor clutch electrical connector.
9. Remove the A/C compressor bracket.
10. Remove the three exhaust manifold studs.
11. NOTE: Discard the cylinder head gasket.
NOTE: Record the location of the long bolts and the short bolts.
Remove the cylinder head. Discard the cylinder head bolts.
Cylinder Head RH
Material
...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. ...
Other materials:
Exhaust Gas Recirculation (EGR) Valve - Mach I
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Remove the exhaust gas recirculation (EGR) valve.
1. Disconnect the EGR tube upper fitting.
2. Disconnect the vacuum hose.
3. Remove the tw ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to the procedure in this section
b - Advance one-half turn aft ...
Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit
416-D002 (D95L-7559-A) or
equivalent
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25
mm (1 inch
longer t ...
