Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery negative cable.
2. Drain the engine cooling system.
3. Remove the RH exhaust manifold. For additional information, refer to Exhaust Manifold RH in this section.
4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.
5. Remove the push rods. For additional information, refer to Push Rod in this section.
6. Remove the drive belt.
7. Disconnect the A/C manifold and tube assembly.
8. Disconnect the A/C compressor clutch electrical connector.
9. Remove the A/C compressor bracket.
10. Remove the three exhaust manifold studs.
11. NOTE: Discard the cylinder head gasket.
NOTE: Record the location of the long bolts and the short bolts.
Remove the cylinder head. Discard the cylinder head bolts.
Cylinder Head RH
Material
...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. ...
Other materials:
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, ...
Toe Adjustment - Front
1. Start the engine and center the steering wheel.
2. Turn the engine off, and hold the steering wheel in the straight forward
position by attaching a
rigid link from the steering wheel to the seat.
3. Check the toe settings. Follow the manufacturer's instr ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Mach I
Removal
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve.
3. With the vehicle in NEUTRAL, position it on a hoist.
4. Disconnect the EGR tube from th ...
