Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery negative cable.
2. Drain the engine cooling system.
3. Remove the RH exhaust manifold. For additional information, refer to Exhaust Manifold RH in this section.
4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.
5. Remove the push rods. For additional information, refer to Push Rod in this section.
6. Remove the drive belt.
7. Disconnect the A/C manifold and tube assembly.
8. Disconnect the A/C compressor clutch electrical connector.
9. Remove the A/C compressor bracket.
10. Remove the three exhaust manifold studs.
11. NOTE: Discard the cylinder head gasket.
NOTE: Record the location of the long bolts and the short bolts.
Remove the cylinder head. Discard the cylinder head bolts.
Cylinder Head RH
Material
...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. ...
Other materials:
Camshaft Journal - Clearance, Plastigage Method
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The camshaft journals must meet specifications before checking
camshaft journal clearance.
1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer ...
Valve Cover RH
Removal and Installation
1. Remove the throttle body. For additional information, refer to
Section.
2. Disconnect the crankcase vent hose.
3. Remove the differential feedback exhaust gas recirculation (EGR) system
vacuum hoses and
the bracket bolts. Po ...
Door - Air Inlet Duct
Removal
1. Remove the evaporator core housing. For additional information, refer to
Section.
2. Disconnect the vacuum line.
3. Remove the screws and remove the duct.
Installation
1. To install, reverse the removal procedure.
...
