Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery negative cable.

2. Drain the engine cooling system.

3. Remove the RH exhaust manifold. For additional information, refer to Exhaust Manifold RH in this section.

4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.

5. Remove the push rods. For additional information, refer to Push Rod in this section.

6. Remove the drive belt.

7. Disconnect the A/C manifold and tube assembly.

8. Disconnect the A/C compressor clutch electrical connector.

Cylinder Head RH

9. Remove the A/C compressor bracket.

Cylinder Head RH

10. Remove the three exhaust manifold studs.

Cylinder Head RH

11. NOTE: Discard the cylinder head gasket.

NOTE: Record the location of the long bolts and the short bolts.

Remove the cylinder head. Discard the cylinder head bolts.

Cylinder Head RH

    Cylinder Head RH
    Material ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. ...

    Other materials:

    Exhaust Gas Recirculation (EGR) Valve - Mach I
    Removal and Installation 1. Remove the air intake scoop. For additional information, refer to Section. 2. Remove the exhaust gas recirculation (EGR) valve. 1. Disconnect the EGR tube upper fitting. 2. Disconnect the vacuum hose. 3. Remove the tw ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to the procedure in this section b - Advance one-half turn aft ...

    Vacuum Hose Repair - Mini-Tube
    Special Tool(s) Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent 1. Measure the length of the damaged area of the mini-tube vacuum hose. 2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer t ...