Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery negative cable.

2. Drain the engine cooling system.

3. Remove the RH exhaust manifold. For additional information, refer to Exhaust Manifold RH in this section.

4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.

5. Remove the push rods. For additional information, refer to Push Rod in this section.

6. Remove the drive belt.

7. Disconnect the A/C manifold and tube assembly.

8. Disconnect the A/C compressor clutch electrical connector.

Cylinder Head RH

9. Remove the A/C compressor bracket.

Cylinder Head RH

10. Remove the three exhaust manifold studs.

Cylinder Head RH

11. NOTE: Discard the cylinder head gasket.

NOTE: Record the location of the long bolts and the short bolts.

Remove the cylinder head. Discard the cylinder head bolts.

Cylinder Head RH

    Cylinder Head RH
    Material ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. ...

    Other materials:

    Piston - Pin Connecting Rod, Floating Pin
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Engine Oil XO-5W20-QSP WSS-M2C153- H Disassembly 1. Remove the clips. 2. Remove the piston pin from the piston and connecting rod assembly. 3. Remove the connecting rod ...

    Evaporator Core Housing
    Disassembly 1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section. 2. Remove the foam weather seal. 3. Remove the screws and remove the heater core. 4. Remove the screws and remove the A/C rec ...

    Assembly
    1. Lubricate all components with the recommended transmission fluid when reassembling. 2. Using the special tools, press the output shaft front bearing on the output shaft. 3. Install the third gear bearing. Apply petroleum jelly to the bearing. 4. I ...