Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the battery negative cable.

2. Drain the engine cooling system.

3. Remove the RH exhaust manifold. For additional information, refer to Exhaust Manifold RH in this section.

4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.

5. Remove the push rods. For additional information, refer to Push Rod in this section.

6. Remove the drive belt.

7. Disconnect the A/C manifold and tube assembly.

8. Disconnect the A/C compressor clutch electrical connector.

Cylinder Head RH

9. Remove the A/C compressor bracket.

Cylinder Head RH

10. Remove the three exhaust manifold studs.

Cylinder Head RH

11. NOTE: Discard the cylinder head gasket.

NOTE: Record the location of the long bolts and the short bolts.

Remove the cylinder head. Discard the cylinder head bolts.

Cylinder Head RH

    Cylinder Head RH
    Material ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. ...

    Other materials:

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA or equivalent WSB-M4J58-B 1. NOTE: A single break or an ...

    Output Shaft and Direct Clutch Cylinder
    Special Tool(s) Compressor, Clutch Spring 307-015 (T65L-77515-A) Protector, Piston Seal 307-080 (T80L-77234-A) Protector, Transmission Direct Clutch Outer Fluid Seal 307-422 Material Item Specification ...

    Inspection and Verification
    1. Verify the customer concern. 2. Visually inspect for obvious signs of mechanical and electrical damage. Visual Inspection Chart Mechanical Electrical Fuel tank Engine coolant level Accessory drive belt Engine oil level Par ...