Ford Mustang (1999-2004) Service Manual: Starter Drive and Flywheel Ring Gear Inspection

1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

2. Check the wear patterns on the starter drive gear and the flywheel ring gear . If the wear pattern is normal, install the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

Starter Drive and Flywheel Ring Gear Inspection

3. If the starter drive gear and the flywheel ring gear are not fully meshing and both of the gears are scored or damaged, install a new starter motor. For additional information refer to Starter Motor-3.8L or Starter Motor-4.6L in this section.

If necessary, install a new flywheel.

Starter Drive and Flywheel Ring Gear Inspection

    Component Tests
    Starter Motor -Voltage Drop Test WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at ...

    Relay Switch
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the power distribution box cover. 3. Remove the starter relay from the power distribution box. I ...

    Other materials:

    Fuel System (Description and Operation)
    Component Location   WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury ...

    Paint Codes
    The first set of paint code letters/numbers listed indicate the vehicle primary body color. The second set of paint code letters/numbers listed (if applicable) indicate a two-tone or accent body color. B7 - Zinc Yellow (clear coat) CX - Dark Shadow Gray ...

    Motor - Window Regulator
    Removal 1. Remove the door trim panel. For additional information, refer to Section. 2. Remove the screws and the speaker. 3. Disconnect the electrical connector. 4. Remove the screws and the window regulator motor. Installation 1. To install, ...