Ford Mustang (1999-2004) Service Manual: Relay Switch

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the power distribution box cover.

Relay Switch

3. Remove the starter relay from the power distribution box.

Relay Switch

Installation

1. To install, reverse the removal procedure.

    Starter Drive and Flywheel Ring Gear Inspection
    1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section. 2. Check the wear patterns on the starter drive gear and the flywheel r ...

    Starter Motor - 3.8L
    Removal WARNING: When servicing starter motor (11002) or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter ...

    Other materials:

    Installation
    1. Inspect the pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the pinion flange splines. Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...

    Refrigerant Identification Testing
    Special Tool(s) Refrigerant Identifier with Air- Radicator 198-00003 or equivalent 1. NOTE: An A/C refrigerant analyzer must be used to identify gas samples taken directly from the refrigeration system or storage containers prior to recoveri ...

    Emission control system
    WARNING: Do not park, idle, or drive your vehicle in dry grass or other dry ground cover. The emission system heats up the engine compartment and exhaust system, which can start a fire. WARNING: Exhaust leaks may result in entry of harmful and potentially leth ...