Ford Mustang (1999-2004) Service Manual: Starting System
General Specifications

Torque Specifications

- Starting System (Description and Operation)
- Starting System (Diagnosis and Testing)
- Starter Drive and Flywheel Ring Gear Inspection
- Relay Switch
- Starter Motor - 3.8L
- Starter Motor - 4.6L
Supercharger Belt Idler Pulley
Removal and Installation
1. Remove the supercharger drive belt cover.
2. Rotate the supercharger belt tensioner clockwise and remove the
supercharger belt.
3. Remove the bolt and the supercharger ...
Starting System (Description and Operation)
Starter Motor
The starter motor is a 12-volt unit that has the starter solenoid mounted on
the drive end housing and
functions as follows:
The current flows through the solenoid energizing coil unt ...
Other materials:
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
1. Install the passenger air bag module.
1. Position the passenger air bag module into the instrume ...
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool and a press, remove the third/fourth gear
synchronizer asse ...
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. ...
