Ford Mustang (1999-2004) Service Manual: Starting System
General Specifications

Torque Specifications

- Starting System (Description and Operation)
- Starting System (Diagnosis and Testing)
- Starter Drive and Flywheel Ring Gear Inspection
- Relay Switch
- Starter Motor - 3.8L
- Starter Motor - 4.6L
Supercharger Belt Idler Pulley
Removal and Installation
1. Remove the supercharger drive belt cover.
2. Rotate the supercharger belt tensioner clockwise and remove the
supercharger belt.
3. Remove the bolt and the supercharger ...
Starting System (Description and Operation)
Starter Motor
The starter motor is a 12-volt unit that has the starter solenoid mounted on
the drive end housing and
functions as follows:
The current flows through the solenoid energizing coil unt ...
Other materials:
Input Shaft and Bearing
Special Tool(s)
Input Shaft Seal Replacer
308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover
205-D002 (D79L-4621-A) or
Equivalent
Disassembly
1. Using the special tool and a press, remove the input bearing (7025).
2. Remove t ...
Universal Joints
The universal joints are:
lubed-for-life design and require no lubrication.
equipped with nylon thrust washers, located at each base of the bearing
cup, which control end
play, position the needle bearing and improve grease movement.
Item ...
Cleaning products
For best results, use the following products or products of equivalent
quality:
Motorcraft Bug and Tar Remover (ZC-42)
Motorcraft Custom Bright Metal Cleaner (ZC-15)
Motorcraft Detail Wash (ZC-3-A)
Motorcraft Dusting Cloth (ZC-24)
Motorcraft Engine Shampoo and ...
