Ford Mustang (1999-2004) Service Manual: Assembly

1. CAUTION: Before beginning assembly, carry out and inspect the following: When building up subassemblies and assembling the transmission, ALWAYS use new gaskets and seals.

All fasteners must be tightened to the torque specification indicated. In addition to appearing in the section, the necessary torques can be found in the General Specifications Chart.

When building up subassemblies, each component part should be lubricated with clean transmission fluid. It is also good practice to lubricate the subassemblies as they are installed in the case.

Needle bearings, thrust washers and seals should be lightly coated with petroleum jelly during subassembly buildup or transmission assembly.

Many components and surfaces in the transmission are precision machined. Careful handling during disassembly, cleaning, inspection and assembly can prevent unnecessary damage to machined surfaces.

Install the valve body cover plate.

1. Position the valve body cover plate gasket and cover plate.

2. Install the two guide pin bolts.

3. Install the bolts.

Main Control Valve Body - Disassembled View

2. Tighten the bolts in the sequence shown.

Main Control Valve Body - Disassembled View

3. Install the eight coasting booster valve shuttle balls.

Main Control Valve Body - Disassembled View

4. Install the converter drain back valve and solenoid pressure supply screen.

Main Control Valve Body - Disassembled View

5. Install the separator plate and gaskets.

Main Control Valve Body - Disassembled View

6. Install the two reinforcement plates.

1. Position the plates.

2. Install the bolts.

Main Control Valve Body - Disassembled View

7. NOTE: Inspect the shift solenoid O-rings and TCC solenoid O-rings for damage.

Install the shift solenoid.

1. Position the TCC solenoid.

2. Position the shift solenoid.

3. Install the bolt.

Main Control Valve Body - Disassembled View

    Disassembly
    Main Control Valve Body - Disassembled View   1. Remove the torque converter clutch (TCC) solenoid and the shift solenoid. 1. Remove the bolt. 2. Remove the shift solenoid. 3. Remov ...

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Other materials:

    Instrument Cluster Self-Diagnostic Mode
    To enter the instrument cluster self-diagnostic mode, press and hold the instrument cluster SELECT/RESET button, turn the ignition switch to the RUN position, and then continue pressing the SELECT/RESET button (five seconds) until tESt is displayed in th ...

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel supply lines ...

    Switch - Horn
    Removal 1. Remove the driver side air bag module (043B13). Refer to Section. 2. Remove the switches. 1. Disconnect the horn wire from the switches. 2. Remove the horn switch screws and remove the switches. Installation 1. To install, reve ...