Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.
2. Remove the bolts.
3. CAUTION: Do not damage the threads in the bolt holes.
Insert a punch in the bolt holes and drive off the ring gear.
4. Using the special tools, remove the differential bearings (4221), if necessary.
5. Remove the bolt.
6. Remove the differential pinion shaft (4211).
7. Rotate and remove the differential pinion gears (4215) and differential pinion thrust washers (4230).
8. Remove the differential side gears (4236) and the differential side gear thrust washers (4228).
Differential Case and Ring Gear
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Installer, Differential Side
Bearing
205-009 (T57L-4221-A1)
Step Plate
205-D016 (D80L-630-5) or
...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equi ...
Other materials:
Installation
1. Clean the A/C disc and field coil and pulley mounting surfaces.
2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily
damaged.
Install the A/C clutch field coil.
1. Place the A/C clutch field coil on the A/C compressor with the A/C
...
Pinpoint Tests
PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE
RELAY DOES CLICK
Test Step
Result / Action to Take
A1 CHECK THE VOLTAGE TO THE STARTER RELAY
YesGO to A2 .
No
REPAIR circuit 1050 (LG/VT) for an open. TEST the
system for normal operation. ...
Refrigerant System Tests
Special Tool(s)
R-134a Manifold Gauge Set
176-R032A or equivalent
1. Connect the R-134a Manifold Gauge Set. For additional information, refer
to Manifold Gauge
Set Connection in this section.
2. Adjust the climate controls for maximum cooling ...
