Ford Mustang (1999-2004) Service Manual: Rear Drive Axle/Differential - Ford 7.5-Inch Ring Gear
General Specifications
a: In-vehicle repair refill capacities are determined by filling the rear axle with the specified lubricant to 6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole.
Torque Specifications
- Axle Shaft
- Drive Pinion Flange and Drive Pinion Seal
- Differential Housing Cover
- Axle Housing Bushing
- Drive Pinion
- Axle Assembly
- Differential Case and Ring Gear
Assembly
1. NOTE: Universal joint kits are to be installed as complete
assemblies only. Do not mix
components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yok ...
Other materials:
Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: Crankshaft main bearing journals must be within specifications
before checking journal
clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
...
Paint Codes
The first set of paint code letters/numbers listed indicate the vehicle
primary body color. The second
set of paint code letters/numbers listed (if applicable) indicate a two-tone or
accent body color.
B7 - Zinc Yellow (clear coat)
CX - Dark Shadow Gray ...
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, ...
