Ford Mustang (1999-2004) Service Manual: Axle Housing Bushing

Special Tool(s)

 Axle Suspension Bushing Set 204-S030 (T78P-5638-A)

Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. If substitution is necessary, the part must be of the same finish and property class. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

1. Remove the upper arm and bushing (5500). 2. Using the special tools, remove the bushing.

Axle Housing Bushing

Installation

1. Using the special tools, install the bushing.

Axle Housing Bushing

2. Using a suitable calibrated micrometer, measure the bushing as shown. If not within specifications, adjust as necessary.

Axle Housing Bushing

3. Install the upper arm and bushing.

    Differential Housing Cover
    Removal 1. Raise and support the vehicle. 2. NOTE: Empty the lubricant into a clean container for reuse. Remove the differential housing cover (4033). 1. Remove the 10 bolts and drain the lubrica ...

    Drive Pinion
    Special Tool(s) Adapter for 205-S127 205-105 (T76P-4020-A3) Adapter for 205-S127 205-109 (T76P-4020-A9) Adapter for 205-S127 205-110 (T76P-4020-A10) Adapter fo ...

    Other materials:

    Removal
    CAUTION: Since the engine is not free-wheeling, timing procedures must be followed exactly or piston and valve damage can occur. 1. Remove the engine front cover. For additional information, refer to Engine Front Cover in this section. 2. Remove the cranksh ...

    Assembly
    1. Install the valve stem seals. 2. Install the valves and the valve springs. 3. CAUTION: Make sure the tool is seated correctly on the valve spring. Apply a small amount of air at a time. This will prevent the tool from shifting and causing damage to the ...

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused by overheating, poor lubrication or an overload situatio ...