Ford Mustang (1999-2004) Service Manual: Axle Housing Bushing

Special Tool(s)

Axle Suspension Bushing Set 204-S030 (T78P-5638-A)

Removal

CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. If substitution is necessary, the part must be of the same finish and property class. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.

1. Remove the upper arm and bushing (5500). 2. Using the special tools, remove the bushing.

Axle Housing Bushing

Installation

1. Using the special tools, install the bushing.

Axle Housing Bushing

2. Using a suitable calibrated micrometer, measure the bushing as shown. If not within specifications, adjust as necessary.

Axle Housing Bushing

3. Install the upper arm and bushing.

    Differential Housing Cover
    Removal 1. Raise and support the vehicle. 2. NOTE: Empty the lubricant into a clean container for reuse. Remove the differential housing cover (4033). 1. Remove the 10 bolts and drain the lubrica ...

    Drive Pinion
    Special Tool(s) Adapter for 205-S127 205-105 (T76P-4020-A3) Adapter for 205-S127 205-109 (T76P-4020-A9) Adapter for 205-S127 205-110 (T76P-4020-A10) Adapter fo ...

    Other materials:

    Manual Transaxle/Transmission - TR3650
    General Specifications Torque Specifications ...

    Bleeding - Components
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool NGS Flash Cable 418-F120 (007-00531) or Equivalent ...

    Inspection and Verification
    1. Verify the customer concern by operating the engine to duplicate the condition. 2. Visually inspect for obvious signs of mechanical damage. Refer to the following chart. Visual Inspection Chart Mechanical Engine coolant leaks ...